MCT-SERIES. - BURKHARDT+WEBER

MILLING, TURNING AND DRILLING – MCT SERIES MULTITASKING MACHINING CENTERS.

The five MCT machining centers are designed specifically for multitasking applications. Milling, drilling, turning – all on one machining center with high power density thanks to NC-controlled tilting spindle, strong turning tool holder and fast-turning torque table. Integrated horizontal and vertical turning replaces use of multiple additional lathes. Maximum efficiency through flexibility.

BW's own rotary tables with powerful torque motors for turning and generously dimensioned holding brakes for milling and drilling permit demanding steel and cast-iron machining operations with maximum cutting performance. All BW options of other series are also available for the MCT series. The MCT machining centers can also be operated together with other BW machining centres in one system, because the same pallets are used.

Technical Data Metric system

Technical data (Metric system)		MCT 800	MCT 900	MCT 1000	MCT 1200	MCT 1250
Working Range (X \| Y \| Z)	mm	1,250 \| 1,000 \| 1,250	1,600 \| 1,400 \| 1,800	2,200 \| 1,400 \| 1,800	2,800 \| 1,500 \| 2,100	2,800 \| 2,200 \| 2,100
Working range optional	mm	1,400 \| 1,200 \| 1,500	1,800 \| 1,500 \| 1,800	2,200 \| 1,500 \| 1,800	2,800 \| 1,500 \| 2,100	2,800 \| 2,200 \| 2,500
Workpiece swing diameter Ø x h	mm	1,500 x 1,300	1,600 x 1,750	2,300 x 1,900	2,650 x 1,900	3,000 x 2,500
Pallet size (Standard)	mm	800 x 800	800 x 1,000	1,000 x 1,250	1,000 x 1,250	1,000 x 1,250
Pallet load (turning)	kg	2,500 (2,000)	3,500 (2,500)	5,000 (4,000)	7,000 (4,000)	7,000 (4,000)
Rapid traverse, axis travel (X \| Y \| Z )	m/min	65 \| 65 \| 65	65 \| 65 \| 65	50 \| 50 \| 50	50 \| 50 \| 50	50 \| 50 \| 50
Spindle power, 100 % duty rating	kW	41	41	41	41	41
Torque 100 % duty rating	Nm	1,400	1,400	1.400	1.400	1.400
Speed range	min-1	20-8,000	20-8,000	20-8,000	20-8,000	20-8,000
Number of tool pockets		128-800	128-800	128-800	128-800	128-800
Tool weight	kg	60 (75)	60 (75)	60 (75)	60 (75)	60 (75)

1 similar DIN 55201-A1/B1
Technical specifications are subject to change without prior notice.

Technical Data Imperial System

Technical data		MCT 800	MCT 900	MCT 1000	MCT 1200	MCT 1250
Working range ( X \| Y \| Z )	in	49.21 \| 39.37 \| 49.21	63.00 \| 55.12 \| 70.87	86.61 \| 55.12 \| 70.87	98.43 \| 70.87 \| 82.68	110.24 \| 86.61 \| 82.68
Working range optional ( X \| Y \| Z )	in	43.31 \| 43.31 \| 55.12	70.87 \| 59.06 \| 70.87	86.61 \| 59.06 \| 70.87	110.24 86.61 98.43	110.24 86.61 98.43
Workpiece swing diameter, Ø x H	in	59.06 x 51.18	63.00 x 68.90	90.55 x 74.80	98.43 x 82.86	110.24 x 98.43
Pallet load (turning)	lbs	5,512 (4,409)	7,716 (5,512)
Rapid traverse, standard axis travel	in/min	2,559 \| 2,559 \| 2,559	2,559 \| 2,559 \| 2,559	1,969 \| 2,362 \| 2,362	1,969 \| 1,969 \| 1,969	1,969 \| 1,969 1,969
Spindle power 100% duty rating	HP	55	55	55	55	55
Torque 100% duty rating	lb/in	12,391	12,391	12,391	12,391	12,391
Speed range 2 gear steps	min-1	20-8,000	20-8,000	20-8,000	20-8,000	20-8,000
Number of tool pockets		128-800	128-800	128-800	128-800	128-800
Tool weight	lbs	132.3 (165.3)	132.3 (165.3)	132.3 (165.3)	132.3 (165.3)	132.3 (165.3)

1 similar DIN 55201-A1/B1
Technical specifications are subject to change without prior notice.

Made by BURKHARDT+WEBER.
Powerful and generously-supported horizontal/vertical head.
To accommodate the optional turning tool holder, the swivel head is equipped as standard with a sturdy four-point clamping system.
Assembled by highly experienced employees.
Strictest quality controls.
24-hour load spectrum on BW test stand with programmable counter-loads.
NC-controlled as HVP positioning head or as a fully-fledged 5-axis HVC swivel head.
Each with 8,000 rpm an up to 42 kW / 2,000 Nm thanks to two gear stages.
Swivel time 2 s at full speed.
Turning tools are automatically loaded from the tool magazine into a special turning tool holder.
Turning tool holder with quadruple hydraulic clamping on the spindle unit.
The vertical precision spindle bearing arrangement bears no stress whatsoever during turning. All forces are absorbed by the 4 hydraulic clamping sleeves, which also feature large support spacing for reliable absorption of all lateral forces.

Fast-turning, high-performance milling/turning tables.
Made by BURKHARDT+WEBER.
Speeds up to 650 rpm.
Loads of up to 7,000 kg, 4,000kg in turning mode.
Automatic balancing cycle with unbalance monitoring during turning operation.
Display of the position and weight of balancing aids.
Reliable disconnection in milling mode by means of a generously dimensioned brake disc, no rotating of the position when hydraulic brake pressure is applied.
High-performance, all-round cooling of the torque motor from 4 sides to prevent heat growth in one direction.
Special pallet surfaces are possible, because they are produced in-house.
Optional hydraulic couplings. Turning is performed contact-free and consequently virtually wear-free. Multiple pressure levels possible.
Quality and functional acceptance testing on specially designed table testing station at BW.

The modular, highly flexible tool magazines are peerless and market-leading worldwide.

Made by BURKHARDT+WEBER.
Maximum capacity of 800 tools.
5 highly dynamic NC axes.
Traversing speeds up to 200 m/min.
Changeable weight up to 60 kg, tilting moment up to 150 Nm.
Tool lengths up to 1,200 mm.
Boring bar diameters up to 900 mm.
Automatic determination of the tool tilting moment and weight.
Application-oriented pre-storage and comprehensive tool management for maximum convenience.
Every magazine can be fully customised at the time of ordering and easily retrofitted or expanded, if required, even years later.
Loading and unloading at a loading station with 2 x 8 locations operating in parallel with machining.
Clever tool management and 22″ smart control panel (optional).
Tool data transfer via chip, print code or online.

Versions:

128 locations in basic version for series production.
352 locations for machining workpiece families.
800 locations for maximum flexibility.

We develop customer-specific solutions for special applications, such as automatic insertion equipment for very long series boring bar lengths up to 3,000 mm or 8 additional magazines for fast changeover of special tools weighing up to 500 kg each.

All machining centers are equipped with the Siemens Sinumerik ONE control system.

SMART PANEL: HIGH QUALITY 24“- FULL HD MULTI-TOUCH PANEL.

The machining centers are equipped with a high-quality 24″ multi-touch panel that leaves nothing to be desired. Innovative design, intuitive operation and straightforward user interface make the new panel another highlight of the BURKHARDT+WEBER machines. The pioneering panel allows the operator to quickly locate the desired functions, process parameters and supporting information.

Smart panel: 24“ full HD multi-touch panel.
Three independent display areas.
Process data monitoring.
Camera image.
PDF-Viewer.
Virtual keyboard.
Easy-care, high-quality glass surface.
High-quality aluminium housing.
Machine control panel.
Short-stroke keys with very good tactile feedback.
Separate correction switch.
Spindle speed.
Feed rate.
Rapid traversing speed.
Keypad for customer-specific additional functions.
Pivoted, height-adjustable mounting.

INTERFACE.

The user interface of the BURKHARDT+WEBER machining centres features innovative, machine-specific operating areas. These impress with their modern design and functionality. Enhanced user-friendliness was the focus of this new development. And this succeeded in impressive fashion through use of modern control elements and additional convenience functions. The intuitively operated areas making it easier for the operator to enter data, plan jobs and control the machine.

Intuitive and quick operation.
New and innovative display elements.
Operator control of machine functions.
Straightforward navigation.
Process monitoring.
Favourites list.
Search function.
Tool management operating area.
Easier tool data entry.
Graphic support.
Automatic determination of the tool type.
Straightforward and dynamic.
Plausibility check.
Clear separation of BW applications and Sinumerik Operate user interface for intuitive operation.
Parallel, independent operation of machine and tool magazine.

Convenient machine-specific operating area.

Flexible and unattended production.

PALLET CHANGER, STANDARD.

Dual pallet changer; set up during machine operation.
Load-dependent, servo-driven gates for rapid pallet changing.

CIRCULAR PALLET STORE.

Made by BURKHARDT+WEBER.
Rapid changeover with up to six pallets in the system.
Motor-driven, rotating, generously dimensioned tooling station.

LINEAR LINKING SYSTEMS.

Made by BURKHARDT+WEBER.
Unmanned operation of multiple machining centres in rail-guided linked system.

INTEGRATION IN MULTI-LEVEL SYSTEMS.

Simple integration in modern high rack systems.
Turn key solutions.

ROBOT LOADING.

Automated workpiece handling.
Intelligent, self-centring, hydraulic clamping devices.

Much of what you pay highly for from other companies serving the market comes as standard with BW machines.

ENERGY EFFICIENCY.

Even in their standard versions, every machining center is equipped with the energy efficiency package developed by BW. Through installation of energy-optimized components and operating processes, energy consumption is reduced by up to 15%, depending on the application.

OPERATOR ERGONOMICS.

Each BW machining center has a large operator platform, wide access from the platform to the accessible working area with no steps, a large 22″ pivoting, height adjustable touchscreen, a pull-out writing surface, four integrated drawers and a locker.

WEEKEND CURCUIT.

In the standard version, coolant is automatically circulated even when the machine is switched off. Tools can be thoroughly cleaned automatically over the weekend when this option is selected.

WORKING AREA RINSING.

Generously dimensioned ceiling shower that directs the chip load shortly before the pallet ejectors into the two chip conveyors. Cabin corners of larger machines are rinsed out. Inclined surfaces are rinsed off, lateral double rinsing in the Z plane – this all ensures a clean working area. Inclined roof panel over the operator’s entry area to prevent dripping water. Optional spray gun with automatic retractor.

MAINTENANCE.

The open maintenance concept of BW: Everything is easy to check visually – no doors, grates, or the like. Location of the hydraulics and pneumatics at a single maintenance point, ergonomic filling heights, automatic approach to maintenance positions, accessible cabin ceilings for easy replacement of Flattec technology lighting (simply fold up the cartridge, replace, and you’re done). Complete maintenance guide with instructions can be opened and edited on the 24″ control panel.