HIGHLY PRODUCTIVE MACHINING CENTERS.

As a stand-alone machine in 630 or 800 pallet format or as part of an interlinked production system.

The MCC series consequently expands the lower end of the BW range. The compact machine combines all BW key features: power, accuracy, outstanding stiffness and availability.

Whether a horizontal unit with power gear spindle or A-axis for the 5-axis performance. Large bearings and a wide distance between the guide elements offer an outstanding stiffness. With its high torque values the machine is a real workhorse. The result: powerful cutting capacity for the machining of steel, cast iron and titanium.

Equipped with the BW characteristic rack-type tool magazine and with cutting-edge information and communication technology the machines can be interlinked – but they are also ready for digital networking in self-organised production processes.

BW machining centers are normally highly individual. With the MCC, however, we have developed a standard production machine, which offers the specific features required for its typical use. The proven design of the larger machining centers has been adopted which makes the MCC a 100% BURKHARDT+WEBER machine.

SWIVEL SPINDLE

  • Spindle power, 100 % duty cycle kW 30 HP 40
  • Max. torque, 100 % duty cycle Nm 300
  • Standard speed range rpm 20 – 6,000 (10,000)
  • Swivel range degr +45 / -110

MOTOR SPINDLE

  • Spindle power, 100 % duty cycle kW 30
  • Max. torque, 100 % duty cycle Nm 300
  • Standard speed range rpm 20 – 6,000 (10,000)

GEAR SPINDLE

  • Spindle power, 100 % duty cycle kW 41
  • Max. torque, 100 % duty cycle Nm 1,300
  • Standard speed range rpm 20 – 6,000 (10,000)

 

 

 

Direct driven spindle with A-axis configuration for  5-axis machining.

Direct driven spindle with A-axis configuration for 5-axis machining.

High torque geared spindle for uncompromised machining.

High torque geared spindle for uncompromised machining.

Technical Data - Metric System

Technische Daten Unit MCC 630 MCC 800
Working range (X|Y|Z) mm 1,100 | 900 | 1,100 1,400 | 1,200 | 1,400
Working Range (Optional) mm 1,100 | 900 | 1,300 1,400 | 1,200 | 1,600
Workpiece swing diameter mm 1,100 x 1,300 1,500 x 1,500
Pallet size mm 630 x 630 (630x800) 800 x 800 (800x1000)
Max. pallet loading kg 1,500 2,500
Rapid traverse X|Y|Z m/min 60 | 60 | 60 60 | 60 | 60
Spindle power, 100% duty cycle kW 30 30
Max. torque, 100% duty cycle Nm 300 300
Standard speed range min⁻¹ 20 – 6,000 (10,000) 20 – 6,000 (10,000)
Number of tool positions 64 – 320 64 – 320
Max. tool weight kg 30 (40) 30 (40)

Technical specifications are subject to change without prior notice.

Technical Data - Imperial System

Technical Data Unit MCC 630 MCC 800
Working range (X|Y|Z) in 43.31| 35.43 | 43.31 55.12 | 47.24 | 55.12
Working Range (Optional) in 43.31 | 35.43 | 51.18 55.12 | 47.24 | 62.99
Workpiece swing diameter in 43.31x 51.18 59.06 x 59.06
Pallet size (standard) in 24.80 x 24.80 31.50 x 31.50
Max. pallet loading lbs 3,307 5,512
Rapid traverse X|Y|Z (standard stroke) in/min 2,362 | 2,362 | 2,362 2,362 | 2,362 | 2,362
Spindle power, 100% duty cycle HP 40 40
Max. torque, 100% duty cycle lb/in 2,655 2,655
Standard speed range rpm 20 - 6,000 (10,000) 20 - 6,000 (10,000)
Number of tool positions 64 - 320 64 - 320
Max. tool weight lbs

Technical specifications are subject to change without prior notice.

MACHINE TABLES AND PALLETS.

  • Made by BURKHARDT+WEBER.
  • Dynamic, direct-drive motor with water cooling.
  • Long and wide guide, low centre of gravity.
  • Large bearing diameter, resulting in high permissible tilting moment.
  • Quality testing on BW test stand.
  • Clamping hydraulics on table possible using central coupling (optional).
  • Inductive coupler for contactless data transmission (optional).

WORKPIECE PALLETS.

    • Pallet loading up to 1,500 kg
    • Pallet size 630 x 630 mm (optionally 630 x 800 mm).
    • Central clamping hydraulics coupling (optional).

The modular, highly flexible tool magazines are peerless and market-leading worldwide.

  • Made by BURKHARDT+WEBER.
  • Maximum capacity of 320 tools.
  • Highly dynamic NC axes.
  • Traversing speeds up to 200 m/min.
  • Changeable weight up to 40 kg, tilting moment up to 60 Nm.
  • Tool lengths up to 650 mm.
  • Boring bar diameters up to 420 mm.
  • Automatic determination of the tool tilting moment and weight.
  • Application-oriented pre-storage and comprehensive tool management for maximum convenience.
  • Every magazine can be fully customised at the time of ordering and easily retrofitted or expanded, if required, even years later.
  • Clever tool management and 22″ smart control panel (optional).
  • Tool data transfer via chip, print code or host.

Versions:

  • 64 locations in basic version for series production.
  • 128 locations for machining workpiece families.
  • 320 locations for maximum flexibility.

SMART PANEL: HIGH QUALITY 24“- FULL HD MULTI-TOUCH PANEL.

The machining centers are equipped with a high-quality 22″ multi-touch panel that leaves nothing to be desired. Innovative design, intuitive operation and straightforward user interface make the new panel another highlight of the BURKHARDT+WEBER machines. The pioneering panel allows the operator to quickly locate the desired functions, process parameters and supporting information.
All machining centers are equipped with the latest SIEMENS SINUMERIK ONE control system. 
Smart panel:

  • 24“ full HD multi-touch panel.
  • Three independent display areas.
  • Process data monitoring.
  • Camera image.
  • PDF-Viewer.
  • Virtual keyboard.
  • Easy-care, high-quality glass surface.
  • High-quality aluminium housing.
  • Machine control panel.
  • Short-stroke keys with very good tactile feedback.
  • Separate correction switch.
  • Spindle speed.
  • Feed rate.
  • Rapid traversing speed.
  • Keypad for customer-specific additional functions.
  • Pivoted, height-adjustable mounting.

INTERFACE.

The user interface of the BURKHARDT+WEBER machining centers features innovative, machine-specific operating areas. These impress with their modern design and functionality. Enhanced user-friendliness was the focus of this new development. And this succeeded in impressive fashion through use of modern control elements and additional convenience functions. The intuitively operated areas making it easier for the operator to enter data, plan jobs and control the machine.
  • Intuitive and quick operation.
  • New and innovative display elements.
  • Operator control of machine functions.
  • Straightforward navigation.
  • Process monitoring.
  • Favourites list.
  • Search function.
  • Tool management operating area.
  • Easier tool data entry.
  • Graphic support.
  • Automatic determination of the tool type.
  • Straightforward and dynamic.
  • Plausibility check.
  • Clear separation of BW applications and Sinumerik Operate user interface for intuitive operation.
  • Parallel, independent operation of machine and tool magazine.

 

Smart Panel - SINUMERIK ONE control system.

Smart Panel - SINUMERIK ONE control system.

Machine-specific operating areas.

Machine-specific operating areas.

Flexible and unattended production.

PALLET CHANGER, STANDARD.

  • Dual pallet changer; set up during machine operation.
  • Load-dependent, servo-driven movements for rapid pallet changing.

CIRCULAR PALLET POOL.

  • Made by BURKHARDT+WEBER.
  • Rapid changeover with up to six pallets in the system.
  • Motor-driven, rotating, generously dimensioned set-up station.

INTEGRATION IN MULTI-LEVEL SYSTEMS.

  • Simple integration in modern high rack systems.
  • Compact design and construction.
  • Turn-key solutions.

ROBOT LOADING.

  • Automated workpiece handling.
  • Intelligent, self-centring, hydraulic clamping devices.
Circular pallet pool.

Circular pallet pool.

Integration in multi-level systems.

Integration in multi-level systems.

Robot loading.

Robot loading.

Much of what you pay highly for from other companies serving the market comes as standard with MCC-series.

ENERGY EFFICIENCY.
Even in their standard versions, every MCC machining center is equipped with the energy efficiency package developed by BW. Through installation of energy-optimised components and operating processes, energy consumption is reduced by up to 15%, depending on the application.

OPERATOR ERGONOMICS.
The MCC machining provides a large operator’s platform with an ergonomic access to the work area plus a 21” touchscreen, swiveling and adjustable in height.

WORKING AREA RINSING.
Generously dimensioned ceiling shower that directs the chip load shortly before the pallet ejectors into the two chip conveyors. Cabin corners of larger machines are rinsed out. Inclined surfaces are rinsed off, lateral double rinsing in the Z plane – this all ensures a clean working area. Inclined roof panel over the operator’s entry area to prevent dripping water. Optional spray gun.

MAINTENANCE.
The open maintenance concept of BW: Everything is easy to check visually – no doors, grates, or the like. Location of the hydraulics and pneumatics at a single maintenance point, ergonomic filling heights. Complete maintenance guide with instructions can be opened and edited on the 22″ control panel.

Heavy rough machining with the MCC-series

See here how the “Ring of Power” is produced. Heavy roughing on the MCC series from BURKHARDT+WEBER with the best component accessibility and optimum chip removal.

DOWNLOADS AND LINKS

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MCC-SERIES.

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